Fully Automatic CIP Systems

Fully Automatic CIP Systems

Clean-in-Place (in-place washing) units that guarantee your facility's hygiene standards with PLC control and conductivity-based chemical dosing.

Traceable Hygiene Assurance

The only way to prevent cross-contamination in food, beverage and pharmaceutical production lines is validatable washing processes. Welltech CIP (Clean-in-Place) systems wash your pipelines and tanks without disassembly using high-turbulence flow (min. 1.5 m/s). The conductivity of the returning liquid is measured in real-time, and acid and caustic concentrations are automatically replenished through dosing pumps via PLC. Water and energy savings are maximized.

Conductivity and Dosing Control

System & Automation Features

PLC & Touch-Screen HMI Control
Independent Caustic and Acid Dosing Pumps
Real-Time Conductivity Measurement
Automatic Temperature Control with Heat Exchanger
EHEDG Approved Hygienic Centrifugal Pumps
Recordable Washing Recipes
Recovery System and Automation
Modular Design and CIP P&ID Diagram

CIP Station Models

* Washing lines can be designed as simultaneous (multi-line) or single-line based on facility needs.

ConfigurationTank ContentsRecommended Sector
Mobile / 1-Tank CIPWater (Loss Washing)Wine, Boutique Production
2-Tank CIP SystemCaustic + WaterWater, Beverage, Light Process
3-Tank CIP SystemCaustic + Acid + WaterMilk, Juice, Food
4-Tank CIP SystemCaustic + Acid + Water + RecoveryPharmaceutical, Biotechnology, Heavy Industry

CIP Systems FAQ

How do you guarantee that the washing liquid reaches sufficient speed?

Turbulent flow is required for hygiene in pipelines. Thanks to flowmeters integrated into the system, the washing flow rate is maintained at a minimum of 1.5 - 2.0 m/s and monitored via PLC.

Can chemical solutions be reused?

Yes, our 3 and 4-tank CIP systems have recovery cycles. Returning acid and caustic solutions are analyzed by conductivity sensors; if the concentration drops, they are dosed and returned to the tank. This saves significant amounts of chemicals and water.

Is reporting and validation possible?

All CIP operations are recorded in the automation panel along with time, temperature, conductivity and flow data. For audits, these data can be output in PDF format via USB or network to ensure full traceability.

Example Applications

4-Tank Automatic CIP Unit
PROJECT 01
Dosing Pumps and Collector Group
PROJECT 02
Heat Exchanger Integration
PROJECT 03
Dairy Facility Multi-Line Washing
PROJECT 04

Technical Document

DOK-16 PDF Specification

CIP system flow diagrams, heat exchanger capacities and pneumatic valve matrix technical details.

Download Specification (PDF)
Reference Application
Dairy Facility Washing Line Reference

Fully automatic 4-tank CIP recovery system running 3 simultaneous lines (multi-line) for an integrated facility processing 200 tons of milk per day.

View All References

Project Engineering

Contact us to determine the most suitable CIP module for your facility's capacity and washing line lengths.

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