Homogenizer Systems

Homogenizer Systems

Perfect particle reduction in liquid-liquid and liquid-solid emulsions. Rotor-stator technology with high shear force for cosmetics, pharmaceuticals and advanced chemistry processes.

Rotor & Stator Technology

Ordinary mixers only move the fluid. Homogenizers subject the fluid to enormous mechanical shear force through rotor blades rotating at a very narrow gap (micron level) and stationary stator blades. This way, substances like oil and water that normally don't mix are converted into a perfect emulsion (cream, mayonnaise, lotion, etc.) and particles are micronized to prevent sedimentation.

Rotor and Stator Blade Detail

Critical Engineering Features

3000 RPM High-Speed Capacity
Double-Acting Cooled Mechanical Seal
AISI 316L Special Alloy Cutting Head
Interchangeable Stator Heads
CIP / SIP Washability (Hygienic)
Inverter-Controlled Precise Speed Control
High-Speed Homogenizer Motor
In-Line Homogenizer Drawing

Homogenizer Mounting Types

* Selected based on your facility's piping system, tank design and product rheology (fluidity) properties.

Mounting TypeOperating PrincipleApplication Area
Bottom EntryMounted to tank bottom, product fed by gravity.Cosmetic Creams, Mayonnaise, Lotion
In-Line (Continuous Flow)Mounted on the pipeline, circulates.Large volume syrups, Dairy Products
Top Entry (Immersion)Immersed from the top of the tank via elevator or flange.Open vessels, Mobile R&D tanks
Powder MixerDraws powdered raw materials from outside using vacuum created.Carbon black, Milk powder, Pectin dissolving

Example Applications

Bottom-Entry Homogenizer
PROJECT 01
Cosmetic Cream Production Tank
PROJECT 02
In-Line Continuous Flow System
PROJECT 03
Powder Suction Dispersion Unit
PROJECT 04

Technical Specification

DOK-08 PDF Document

Technical specification containing rotor-stator tolerances, mechanical seal cooling circuit and motor kW calculations.

Download Document (PDF)
Featured Reference
Cosmetic Process Project Reference

22kW bottom-entry homogenizer cream production reactor operating under vacuum for a luxury skincare product facility.

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Emulsion Solution

Cosmetics, food or chemistry... Share your product recipe with us and we will design the most efficient particle reduction (high-shear) system.

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