Chemical Reactors
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Chemical Reactors

Heavy-duty systems that control reactions occurring under severe process conditions (high pressure, vacuum, extreme heat) with maximum safety and precision.

Reaction and Control Technology

Industrial reactors are pressure-resistant special process tanks designed to ensure that chemical reactions (polymerization, esterification, condensation, etc.) occur at an optimum speed and safely.

Welltech® Reactors are equipped with half-pipe coil or jacket systems to keep exothermic (heat-releasing) or endothermic (heat-absorbing) reactions under control depending on the type of reaction. Zero-risk production is ensured with special gearboxes suitable for the structure of the internal mass and ATEX-approved automation systems.

Chemical Reactor Process Technology

Design and Safety Equipment

TÜV and ASME Section VIII Approved High-Pressure Vessel
Full Leak-Tightness with Mechanical and Magnetic Seals
Ex-Proof (ATEX) Compliant Automation and Motor Panel
High-Efficiency Jacket Systems for Heating/Cooling
Boiling Point Reduction Capability Under Vacuum
Safety Valve and Rupture Disk for Hazardous Gases
Reactor Motor and Hardware Cross-Section
Reactor Technical Drawing

Standard Reactor Capacities

* The dimensions and pressure values given are for reference purposes. Custom production can be made in any capacity according to the special process needs of your facility.

REACTOR VOLUMEWORKING PRESSUREHEATING/COOLING TYPEMIXER BLADE TYPE
500 Liters (Pilot)-1 / +6 BarElectric / SteamPropeller / Anchor
2,000 Liters-1 / +10 BarHalf-Pipe CoilAnchor + Baffle
5,000 Liters-1 / +10 BarHalf-Pipe CoilCounter-Rotating Double Blade
10,000 Liters-1 / +16 BarHalf-Pipe CoilAnchor with Scraper
20,000+ Liters-1 / +16 BarCustom DesignCustom Design

Technical Specification

PDF DOCUMENT

Download the technical file containing pressure resistance values, jacket alternatives, and motor-gearbox combinations.

DOWNLOAD SPECIFICATION
PETROCHEMICAL FACILITY
Reactor Reference

15,000 L high-pressure synthesis reactor with Ex-Proof panel we produced for an international chemical facility.

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Process-Specific Reactor

Share your reaction times and pressure/temperature values with us, and let's create the safest reactor design together.

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